EducationQ&A

How can printers combat silvering when laminating?

Silvering is a common issue that occurs when laminating a printed job. It’s caused by tiny bubbles of air getting trapped under the lamination, creating the appearance of hazy or silver reflective lines. It may go unseen on lighter media or light-colored printed areas but can be far more evident on darker-colored or black images. In the photography and fine art sectors, silvering can be a problem, but one that can be solved.

First, it’s crucial to identify the cause of this issue. Not applying appropriate roller pressure, laminating too fast, or using a media with an uneven surface, for instance, paper with fibers or other media with a coarse or slightly coarse surface, may result in these silvery lines.

Silvering may also occur following wet out, the process of adhesives flowing out over the media and ink, which takes about 12 to 24 hours. Eco-solvent inks generally lay down smoothly on the surface of the media, so when the adhesive wets out, it fills the area fairly evenly. UV inks, by comparison, lay down significantly less evenly, so when the adhesive flows out, there are uneven areas or surfaces that are not covered with adhesive, potentially altering the graphic’s appearance.

If you are a user of UV inks, it is possible to avoid the issue of silvering by using an overlaminate product with a heavier than standard coat weight, as its adhesive can fill in the areas of uneven inks. This is especially true if the media is also uneven, such as a canvas or fiber-based product. Another factor can be the adhesive. Softer adhesives flow out better and cover uneven areas better than harder adhesives.

Sometimes adhesion onto UV inks is an issue. Performing tests on UV inks for adhesion, peeling, and silvering is recommended with a selection of different media and laminate products. It may well be possible to achieve an excellent finish by changing the combination of products rather than having to invest in another new type of ink chemistry.

If silvering is still an issue, one solution is using a matte overlaminate. The silvering is still there, but it is more difficult to see thanks to the matte finish.

Many options on the market can add a stunning finish to graphics; take a look to see which is best for you.

Gilbert Espinosa Drytac

Gilbert Espinosa

Gilbert Espinosa is the West Coast territory manager for Drytac.

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